VANDURIT

MANUFACTURING

Optimized concept and implementation of customer requirements by combining marketing and production at the head office in Leverkusen.
Since 2014, Vandurit has been manufacturing advanced cutting materials, in particular ceramic, pCBN and PCD in Leverkusen.

INNOVATIONS

Vandurit is constantly improving its production technologies and developing new production methods together with its partners. Robotization is in full swing.
This allows provide a quality tool for every specific application - even the most specialized, moreover in the shortest possible time and right on time.

COATING

In-house development of PVD Coating Chamber with new deposition methods and quality control at all stages of production allows you to create a unique price offer.

DEVELOPMENT

New profiles, geometries and edge preparation are continuously development and ongoing testing.

Vandurit is always trying to define optimal processing strategies and strives to develop and invent new processing methods.

QUALITY

Vandurit manufacturing processes are ISO9001:2008 certified.
Products undergo 100% quality control.

Didn't find the right equipment?

Do not worry!

You can buy more from us than you see on the site!

Email us: sales@esp314.com

Or call: +7 495 118 36 52

Also you can directly call our manager Oleg: +7 916 365 49 31

He will gladly help you!

Innovative rollFEED® inserts as well as fully

compatible technology hyperMILL® rollFEED® Turning allows you to quickly achieve the desired workpiece contours.

The innovative rollFEED® Turning technology was developed by Vandurit (Leverkusen, Germany), which specializes in tool manufacturing.

The entire rollFEED® process is approximately 80% faster than standard turning. It should be noted that even with the complex processing of three sides of the part, it is not necessary to change the tool. As a result, using this technology, fewer tools are needed, which in turn reduces costs. In addition, this technology results in a very high surface quality, similar to centerless turning or grinding.

Thus, Vandurit technology guarantees simplicity programming, no the need to change tools, a significant reduction in tool wear, as well as a reduction the number of tools needed.

EXPLANATORY VIDEO ABOUT FEED RATES

Comparison of VanduritrollFEED® turning speeds with speeds traditional processing

COMPARISON 1 to 1

Vandurite rollfeed® turning vs ISO machining

VIDEO EXPLAINING THE PROCESS

Vandurite rollfeed® turning - in cooperation with EMAG and OPEN MIND

PROCESS

key advantage Vandurit rollfeed® - the third axis of processing, while the software practically does not change.

In essence, what happens "intelligent" addition of the machine with the rollFEED® unit. The unit is mounted on a turret with tools. The cutting movement occurs by horizontal movement of the imaginary axis 'B' with simultaneous compensation along the 'X' and 'Z' axes.

Thus, the machine performs highly efficient processing. The following factors are special:

The specially shaped rollFEED® cutting blade passes over the surface of the workpiece during 3-axis movement. The point of intervention in this process is slightly above the incisor.
The movement creates a horizontal rotation of the tool while compensating for the resulting center offset on the X and Z axes.
Due to the large working radii, it is possible to work with much larger offsets than usual.
The technology ensures a high surface quality right up to the corners, the processing continues on the adjoining side of the part.
Applicable the course captures even undercuts.

ROLLFEED® DEVICE
Given the different applications, rollfeed® device has different sizes (80mm / 125mm / 160mm).
Mounting shank sizes available for various popular systems tool holders in machine tools. The rollfeed® is sized according to the stroke size of the device and stroke diameter.
Devices rollfeed® with size 220mm and 320mm used for heavy cutting applications. All rollfeed® work with the highest accuracy of processing parts with cyclic repeatability of the results achieved.

QUICK HEAD FOR TOOLS
The tool head is mounted on the turntable of the rollfeed®. Depending on the size of the rollfeed® device, the following holder sizes are available: 4, 6 and 8 (C4-C8).

QUICK RELEASE HOLDERS PRECISION INSTRUMENTS
Equipped with special pockets for rollfeed® liners

ROLLFEED® INSERTS
Machining up to three sides of parts.

XBGX 1704..:
Insert for processing up to 2 sides details.

TCGW 1904..:
Insert for processing up to 3 sides of parts.