Firmware systems BT-BTA have been designed to produce keyways and large inside/outside figures on CNC machines.
This means that in this context the firmware executed after a series other operations on the same machine: after turning, drilling, milling, etc., without removing the workpiece from the machine, you can switch to keyway piercing with obvious advantages both in terms of machining accuracy and economy.
For this type of processing, BM offers two solutions:
The first solution is the device WT, consisting of holders and nozzles. This tool especially suitable for CNC machines (turning, milling, machining center) with “y” axis and CNC machines designed specifically for broaching (grooving). The exact position of the tool in relation to the internal broaching hole achieved using all the operating functions of the CNC.
The tool is available in two gripping diameters:
Ø 25 and Ø 32. Useful piercing depth varies from a minimum of 30 mm to a maximum of 200 mm.
Second decision is a system VTA, consisting of a BT device (holder + nozzle) and an eccentric adjusting sleeve. This system from three components very suitable for CNC machines that do not have a “y” axis. Indeed, in cases where the lathe does not have a “y” axis, the concentricity of the tool BTA in relation to the inner hole, for firmware, is provided by moving the eccentric sleeve in one or the other direction. By means of the sleeve measuring scale it is possible to eliminate symmetry errors which are often encountered in this type of machining. The eccentric bushing is available in three sizes with outer diameters: 32–40–50, the axis of the inner hole is shifted by 0.5 mm in relation to the bushing axis.
The solution found in the design of the BTA system has been patented as it is truly innovative in the field of keyhole piercing.
At the moment, the market is mainly represented by a stationary tool, that is, unregulated, therefore, the angular alignment of the tool occurs after a number of attempts, and in any case without a measuring scale, which simplifies and speeds up the process itself.
ACCESSORIES
ADAPTERS FOR SLOTTERS
The BT system can also be used on slotting machines with an adapter.
The different types of adapters are equipped with two threaded holes, into which 2 flat head screws (M12x8) are screwed, they serve to fix the tool inside the adapters themselves. The milling fork (L4xL5) serves, for perfect alignment of the tool with respect to the work axis.
There are two types of adapter:
1) Square adapter (AD) produced 3 different sizes (L3) (fig.4)
2) Prism Adapter (ADP) available in two different sizes (L3) (fig.5)
LEVELERS FOR MILLING MACHINES
Aligners are used on machining centers or milling machines to properly mount tools on CNC machines.
When mounted, the equalizer in the form of a plate screwed into place. Thanks to the rectilinear shape of the insert, equipped with inspection tools such as a feeler gauge or dial indicator, it is possible to correctly fix the BT/BTA tool in relation to the axes of the workpiece to be machined. They are produced in 5 different sizes depending on the type of nozzle:
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